Unpublished Process Improvement Projects

Our Process Improvement Projects are designed to help you build your continuous improvement program or resolve a key issue.

From the office to the factory floor, the aim is to focus on specific area and deliver improvements with bottom line savings whilst strengthening your continuous improvement capabilities.

What are Process Improvement Projects?

Process Improvement Projects are tailored to meet our clients' needs and the issues that need resolving. They involve working directly with a team of your people over a fixed number of onsite days over a given period of time. The projects will introduce and use some of the key continuous improvement tools.

C.I. Tools
  • 5S
  • 7 Wastes
  • Quick Changeover (SMED)
  • Standardised Work
  • Visual Management
  • Layout and Material Flow
  • Problem Solving
  • Line Balancing
  • Cell Design
  • TPM
  • O.E.E.
  • Process Mapping

Oneflow aim to work directly with our clients to deliver a structured improvement process, to transfer skills and knowledge and to make real savings.

Benefits of Process Improvement Projects

With projects focused on specific issues, savings can be realised in a short space of time. Typical projects realise annualised savings of 10 to 1 against investment in the project. The training and transfer of skills will build the capability of your staff to make daily improvements and develop a culture that embraces Continuous Improvement.

Typical Benefits
  • Productivity Improvements - 50%
  • Scrap / Defect Reduction - 26%
  • Improved Space Utilisation - 33%
  • Improved On Time Delivery - 26%
  • Increased Stock Turnover - 33%
  • Reduced Lead Times - 80%

The Oneflow approach to Process Improvement Projects

A typical project will follow 6 key steps:

Diagnostic > Set Up Team > Training > Workshop > Actions > Follow Up

The structured approach involves all levels of the business across the 6 steps. Whilst Oneflow will directly provide its own expertise, your team really learn by doing and implementing the improvements themselves.

At Oneflow we believe in keeping things simple and accessible to all involved. During the project we drive the team to use data to make decisions and we use flip charts and simple action sheets to manage the project and present feedback.